The textile business is affected by seasonality, fluctuating demand, processing capacity constraints, and high operating costs. Whether you are into the cotton-to-yarn, yarn-to-fabric or fabric-to-dying processing segment or all of it, ITSKY ERP can help in running operations smoothly.
Spinning industry gets heavily affected due to seasonal wrath. The prices of the cotton and other raw material spurs sky high. Due to this, the industry can face huge decline in production. For as such times, spinning and textile industry should be prepared with extra inventory to cope up with seasonal hurdles. ERP software for spinning and textile industry properly manages the entire inventory efficiently. ERP software for spinning plays a crucial role in keeping the industry intact.
ERP stands for Enterprise Resource Planning. ERP for textile industry helps in acquiring absolute control over its operations by tracking it at every step. Most of the delays and errors are eliminated after implementation of ERP software for spinning and textile. Automation brings a complete change in how industry functions, making its workflow smooth. Business Intelligence gives complete insights of the business and statistics.
ITSKY ERP Software for Spinning and Textile Industry is designed to handle complete needs in most efficient, effective & accurate way. ITSKY ERP is continuously evolving and we are committed to provide a industry- specific, comprehensive and robust ERP solution for the Textile Industry. ITSKY technical expertise and mapping of key requirements is the key behind its success.
Key benefits of ERP for Spinning and Textile Industry
- Implementation of ERP for spinning industry reduces the operational cost of business and industry, as delays are absolutely eliminated.
- All the data and information is stored centrally, so whenever needed the information can be fetched at any instance.
- Finance and accounts module helps in maintaining proper account records of transactions and keeps report. Balance sheet can be prepared in one click.
- ERP for textile industry integrates the entire system, creating a inter-connected network of departments and divisions for seamless communication.
- Inventory management module in ERP for textile and spinning industry keeps track of procured raw material, and products by allotting them with lot/serial number.
Efficient Supply Chain
Complete Financial Control
- Cotton bales purchase–Storing the bale number wise details: weight, quality etc.
- Issuing Cotton on bales no., thus keeping Inventory bale no. wise.
- Capture Production with Carton no.thus keeping finished Inventory carton no. wise
- All inward and outward movement is tracked at Security Gate, Weighbridge, Quality lab and store/ yard locations
- Plant movement: various scenarios including Inward, Outward, Stores Related, Purchase or Sales Return, Rake Inward, Inter-Yard Transfers, Waste or Scrap movement etc.
- Traceability throughout the manufacturing process: Track lots by style, color, size, range and quality
- Manage Division wise & consolidated finance books Costing/ efficiency , Ledgers & Profitability. Inter division Sales & Purchase on a real-time basis
- Expenditure analysis for subcontracting, production etc.
- Accounts approval and bill passing for Purchase, Services (job work/ contractors) or Freight scenarios
- Material costs, Overhead costs and Process wise costs; detailed product costing and variance analysis to control product costs
- Various Stock MIS with 10 level drill down: Group->Entity->Division->Plant->Dept->Cost Center->Equipment->Item Group->Item->Issue Slip
Effective Production Planning & Control
Sales & Dispatch
- Production planning: Monthly Production Schedule, Material Requirement Plan, Rough Cut Plans and process parameters like temperature, pressure etc.
- Process wise production: minutely capture process details like blending, opening, pin-drafting, roving, spinning, and when required: plying and dyeing.
- Shift wise Production with Batch, Lot & Go down Control
- Standard to actual yield calculations to manage variance analysis
- Quality Control: linking of quality parameters at inward, production and outward stage
- Sophisticated and Accurate MIS on Production Costing / Plant Performance
- Plant maintenance to run operations smoothly and reduce shutdowns.
- PLC & DCS Integration with ERP
- Consignment Sale transactions: Stock transfer invoice for consignment agent and subsequently invoices as per actual sales.
- Enquiry & Quotation followed by three level order cycle: Sales Contract, Sales Order and Delivery Orders.
- Sales e-invoicing generated instantly, by linking to Weigh slips and Delivery Orders.
- Flexible pricing methods- cash discounts, quantity discounts, fixed period sales contracts, credit control etc.